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THE SCARY PART IS BEHIND ME

10/15/2017

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Taking the router to this delicate structure to cut the grooves for the binder is always a scary time.  Today I took the plunge-and all went well.

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I am using a small router, commonly called a laminate cutter. The bitt is a downwards spiral bitt.  The ukulele body is clamped into this simple jig.  You want to have the instrument steady.  The groove is made with depth determined by a roller bearing that rides the side.
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Lots of sawdust is generated.
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The groove is cut both top and bottom, and then using another jig the cut is made for the back piece.
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And then it is time to cover up these ugly scars with a pretty piece of binding.  I am using some highly figured Australian Blackwood binding made by Pacific Rim Tonewood.  I had bent it some time ago.
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Here the first pieces are glued and held tightly in place with binding tape and a variety of clamps.
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By 7:00 PM the upper binding was completed and the glued dried,  I faired it up with a small plane and some sand paper and it is looking good. Now for the binding on the bottom.
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Now this much of the bottom has its binding glued, taped and clamped.  I will leave it this way overnight and finish the job in the morning.  This ukulele will be singing before you know it.
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