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IT IS DONE !

7/28/2017

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The router is attacking the edges of the instrument, cutting the deep groove to fit the binding into.  Happily, all went well.  Here is the process.
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 The down spiral router bit cuts deeply into the side guided by hand
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But firstly I make trial cuts on a scrap.  Here are two cuts, one for the binding and a second for the purfling
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And here are the two cuts on the instrument.  All went well.
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During all the cutting the instrument is held steady in this simple jig with a lever grip that I clamp to the work table.  Routing the groove is a messy business throwing sawdust everywhere.
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The last cut is made for the end piece made with this jig. 
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This is the router set up for the end cut. The guide rides along the edge of the jig.
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Next, it is time to cut down the heel to accept a heel cap the thickness of the binding.  I am using a wonderful old chisel that I bought in England many years ago.  It is made of Sheffield steel and takes a remarkable edge.  
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The name of it's original owner is stamped on the handle. J.D. Kier.  I like to think he would be very pleased to know his fine tool is still being used and appreciated.
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I have decided to attach the purfling first. Normally I put it on while attaching the binding. This is the first time for this technique.  I will use super glue.  I will see how it goes.  I am using white/black/white purfling for this ukulele. 
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