Now that we have the fret slots cut and the little curve cut it is time to cut the taper. Measuring very carefully from the center line the taper is drawn on the fretboard. The width of the nut is determined by this cut so be careful. I am shooting for the traditional 1.3/8th width here. Note the dial calipers here. I find it to be an indispensible tool. Only $12.00 at Grizzley.
Another sled that is controlled by the groove in the table saw. This one is equipped with clamps, one side for cutting uke sides, the other for holding down the fret boards as they are run through the saw, angled to follow the drawn lines. Really very simple and extremely effective.
The locations for the mother of pearl dots must be marked before the board is tapered. You need the exact center line. I don't like a lot of Bling in my ukes and purposely use these tiny dots, They are large enough to do their function but don't over power the gentle lines of the instrument.
I use this little finger drill because it gives me far better control than anything larger or powered. Be sure to mark your exact spot with an awl or an ice pick. That will keep the drill bit on center.
I use this little finger drill because it gives me far better control than anything larger or powered. Be sure to mark your exact spot with an awl or an ice pick. That will keep the drill bit on center.
A spot of glue, careful tweezer work, and the .90 diameter dots slip exactly into the holes. If they stand a little proud above the surface thats ok. You will sand them down.
The edge dots (below) are a little tougher. you carefully center them on the edge and drill the holes but you had better use a vise.
The edge dots (below) are a little tougher. you carefully center them on the edge and drill the holes but you had better use a vise.
FRETTING: After sanding the fretboards and any proud dots nice and smooth (I end with 1500 grit), it is time to install the frets. I recently added this press device to my shop. I find it beats the heck out of pounding them in. I use a tiny bead of glue on the fret before pressing them into the slots. The green arbor press came from Grizzly, the fret fitting from Stew-mac. I can interchange between a flat fret and a 12" radius by changing the insert. Cool Tool!
In the morning I will smooth up the edges so that the fingers slide up and down comfortably and I will be ready to glue the fretboards to necks.
In the morning I will smooth up the edges so that the fingers slide up and down comfortably and I will be ready to glue the fretboards to necks.
