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DAY # 2, A WHOPPER!!

8/29/2019

1 Comment

 
The attempt to build Stuart Fuch's second ukulele in 30 days made huge strides today.  I put in six and a half concentrated hours and accomplished more than I could have imagined.  Here is the story.
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It began with the soundboard, I had to trim it to shape to get it into the clamping device for cutting the sound hole groove.
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Carefully located and then screwed down tight over the soundboard, this multi-purpose router guide of 1/4 inch plexiglass will create the correct shaped oval channel for the Rope purfling I use around the sound hole.
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The router is fitted with this round guide with the cutter bitt protruding from its center.
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The result is a channel with a width and depth that mimics the size of the Rope purfling. 
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That channel wants to be cleaned up a bit with fine sand paper. The purfling will be a tight fit.
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Next, paint in a little dilute shellac so that the super glue won't invade the wood when it is used  to secure the purfling. 
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I have found it easier, and a lot safer to cut the sound hole this way instead of with a router.  I sand to a pre-drawn pencil line to create the oval.
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Now I must get out the hot pipe to bend the rope purfling, but I must also bend the sides and the binding- so I decided to do all of my bending at one time.
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'first I had to thin the sides down to bending thickness
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'while I was doing that, the hot pipe was heating up
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And before long everything was bent.  
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And the purfling was gently tapped into place and glued.  Now it was time to sand the top down to playing thickness.
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Into the drum sander 
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The finished product
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Next, the back was sanded down to final thickness, the braces made, and into the go-bar deck for gluing.
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And I even got the soundboard tone bars cut, notched and some of them shaped.  
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What a productive day. 6 1/2 hours today, 2 yesterday,  Can't believe how far along I am.  Looking good so far Stu!  You may get to play this in your Anacortes, Wa. gig on September 29th.  
1 Comment
beth
9/2/2019 11:46:17 am

I take my eyes off the blog for just a MOMENT and thing get really exciting!

Reply



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